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sales and service since 1962
1-800-442-4914
Aluminum Technical Data
Wire, Rod and Bar
Extruded

Cross Sectional Dimension Tolerances - Profiles
Except for T3510, T4510, T6510, T73510, T76510 and T8510 Tempers
Specified
Dimension
in.
Tolerance - in. plus and minus
Metal Dimensions Space Dimensions
Allowable Deviation From
Specified Dimension Where
75 Percent or more of
the Dimension is Metal
Allowable Deviation From Specified
Dimension Where more than 25 Percent of
the Dimension is Space
All
Except Those
Covered
by Column 3
Wall Thickness
Completely
Enclosing Space
0.11 sq. in. and
Over (Eccentricity)
At
Dimensioned
Points
0.250-0.624
inches from
Base of Leg
At
Dimensioned
Points
0.625-1.249
inches from
Base of Leg
At
Dimensioned
Points
1.250-2.499
inches from
Base of Leg
At
Dimensioned
Points
2.500-3.999
inches from
Base of Leg
At
Dimensioned
Points
4.000-5.999
inches from
Base of Leg
At
Dimensioned
Points
6.000-8000
inches from
Base of Leg
Col. 1 Col. 2 Col. 3 Col. 4 Col. 5 Col. 6 Col. 7 Col. 8 Col. 9
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Alloys
5083
5086
5454
Other
Alloys
Circumscribing Circle Sizes Less Than 10 Inches in Diameter
Up thru 0.124
0.125-0.249
0.250-0.499
0.500-0.749
0.750-0.999
.009
.011
.012
.014
.015
.006
.007
.008
.009
.010
.013
.016
.018
.021
.023
.010
.012
.014
.016
.018
.015
.018
.020
.023
.025
.012
.014
.016
.018
.020
...
.020
.022
.025
.027
...
.016
.018
.020
.022
...
...
.024
.027
.030
...
...
.020
.022
.025
...
...
...
...
.035
...
...
...
...
.030
...
...
...
...
...
...
...
...
...
...
1.000-1.499
1.500-1.999
2.000-3.999
4.000-5.999
6.000-7.999
8.000-9.999
.018
.021
.036
.051
.066
.081
.012
.014
.024
.034
.044
.054
.027
.031
.046
.061
.076
.091
.021
.024
.034
.044
.054
.064
.029
.033
.050
.067
.084
.101
.023
.026
.038
.050
.062
.074
.032
.038
.060
.081
.104
.127
.026
.031
.048
.064
.082
.100
.036
.043
.069
.095
.121
.147
.030
.036
.057
.078
.099
.120
.041
.049
.080
.111
.142
.182
.035
.042
.068
.094
.120
.145
...
.057
.092
.127
.162
.197
...
.050
.080
.110
.140
.170
Circumscribing Circle Sizes 10 Inches in Diameter and Over
Up thru 0.124
0.125-0.249
0.250-0.499
0.500-0.749
0.750-0.999
.021
.022
.024
.025
.027
.014
.015
.016
.017
.018
.025
.026
.028
.030
.031
.018
.019
.020
.022
.023
.027
.029
.032
.035
.039
.020
.022
.024
.027
.030
...
.035
.038
.049
.057
...
.028
.030
.040
.050
...
...
.058
.068
.079
...
...
.050
.060
.070
...
...
...
...
.099
...
...
...
...
.090
...
...
...
...
...
...
...
...
...
...
1.000-1.499
1.500-1.999
2.000-3.999
4.000-5.999
6.000-7.999
.028
.036
.051
.066
.081
.019
.024
.034
.044
.054
.033
.046
.061
.076
.091
.024
.034
.044
.054
.064
.043
.056
.071
.086
.101
.034
.044
.054
.064
.074
.069
.082
.097
.112
.127
.060
.070
.080
.090
.100
.089
.102
.117
.132
.147
.080
.090
.100
.110
.120
.109
.122
.137
.152
.167
.100
.110
.120
.130
.140
...
.182
.197
.212
.227
...
.170
.180
.190
.200
8.000-9.999
10.000-11.999
12.000-13.999
14.000-15.999
16.000-17.999
.096
.111
.126
.141
.156
.064
.074
.084
.094
.104
.106
.121
.136
.151
.166
.074
.084
.094
.104
.114
.116
.131
.146
.161
.176
.084
.094
.104
.114
.124
.142
.157
.172
.187
.202
.110
.120
.130
.140
.150
.162
.177
.192
.207
.222
.130
.140
.150
.160
.170
.182
.197
.212
.227
.242
.150
.160
.170
.180
.190
.242
.257
.272
.287
.302
.210
.220
.230
.240
.250
18.000-19.999
20.000-21.999
22.000-24.000
.171
.186
.201
.114
.124
.134
.181
.196
.211
.124
.134
.144
.191
.206
.221
.134
.144
.154
.217
.232
.247
.160
.170
.180
.237
.252
.267
.180
.190
.200
.257
.272
.287
.200
.210
.220
.317
.332
.347
.260
.270
.280

 
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